YASKAWA SGDH-5EDEB Manuals

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YASKAWA SGDH-5EDEB User Manual

YASKAWA SGDH-5EDEB User Manual (341 pages)

AC Servo Drives

Brand: YASKAWA | Category: Servo Drives | Size: 18.19 MB

Table of Contents

Table of Contents
14
1 Outline

21
- Checking Products
  
  22
  - Check Items
    22
  - Servomotors
    22
  - Servopacks
    22
- Examples of Servo System Configurations
  
  23
  - Three-Phase, 200 V Series
    23
  - Three-Phase, 400 V Series
    24
- Applicable Standards
  
  25
  - North American Safety Standards (UL)
    25
  - CE Marking
    25
2 Selections

26
3 Servomotor Specifications and Dimensional Drawings

37
4 SERVOPACK Specifications and Dimensional Drawings

62
5 Specifications and Dimensional Drawings of Cables and Peripheral Devices

83
- SERVOPACK Main Circuit Wire Size
  84
  - Wiring Cables to Main Circuit Terminals
    84
  - Three-Phase 200
    85
  - Three-Phase 400
    86
- Encoder Cables for CN2 Connector
  88
  - Encoder Cable with Connectors on both Ends
    88
  - Cable with Loose Wire at Encoder End
    89
- Connectors and Cables for Encoder Signals
  90
- I/O Signal Cables for CN1 Connector
  92
  - Connector Type and Cable Size
    92
  - Connection Diagram
    94
- Peripheral Devices
  95
  - Cables for Connecting Personal Computers
    95
  - Digital Operator
    96
  - Cables for Analog Monitor
    97
  - Connector Terminal Block Converter Unit
    98
  - Brake Power Supply Unit
    99
  - Absolute Encoder Battery
    100
  - Molded-Case Circuit Breaker (MCCB)
    101
  - Noise Filter
    102
  - Surge Absorber
    104
  - Regenerative Resistor Unit
    105
  - Dynamic Brake (DB) Unit
    111
  - Thermal Relays
    118
  - Variable Resistor for Speed and Torque Setting
    121
  - Encoder Signal Converter Unit
    122
  - MECHATROLINK Application Module
    123
  - Devicenet Application Module
    124
  - PROFIBUS-DP Application Module
    125
  - Fully-Closed Application Module
    126
6 Wiring

127
- Wiring Main Circuit
  128
  - Names and Functions of Main Circuit Terminals
    128
  - Typical Main Circuit Wiring Examples
    130
- Wiring Encoders
  134
  - Connecting an Encoder (CN2) and Output Signals from the SERVOPACK (CN1)
    134
  - Encoder Connector (CN2) Terminal Layout
    135
- I/O Signal Connections
  136
- Others
  143
  - Wiring Precautions
    143
  - Wiring for Noise Control
    144
  - Using more than One SERVOPACK
    148
7 Digital Operator/Panel Operator

152
8 Operation

183
- Trial Operation
  186
- Control Mode Selection
  199
- Setting Common Basic Functions
  200
- Absolute Encoders
  210
  - Interface Circuits
    211
  - Selecting an Absolute Encoder
    212
  - Handling Batteries
    212
  - Replacing Batteries
    213
  - Absolute Encoder Setup (Fn008)
    214
  - Absolute Encoder Reception Sequence
    215
  - Multiturn Limit Setting
    218
  - Multiturn Limit Setting When Multiturn Limit Disagreement (A.CC) Occurred
    219
- Operating Using Speed Control with Analog Reference
  220
  - Setting Parameters
    220
  - Setting Input Signals
    221
  - Adjusting Offset
    222
  - Soft Start
    225
  - Speed Reference Filter
    225
  - Using the Zero Clamp Function
    225
  - Encoder Signal Output
    227
  - Speed Coincidence Output
    230
- Operating Using Position Control
  231
  - Setting Parameters
    231
  - Setting the Electronic Gear
    233
  - Operating Using Position Control
    233
  - Position Reference
    236
  - Smoothing
    239
  - Positioning Completed Output Signal
    240
  - Positioning Near Signal
    241
  - Reference Pulse Inhibit Function (INHIBIT)
    242
  - Reference Pulse Input Multiplication Switching Function
    243
- Operating Using Torque Control
  245
  - Setting Parameters
    245
  - Torque Reference Input
    245
  - Adjusting the Reference Offset
    246
  - Limiting Servomotor Speed During Torque Control
    248
- Operating Using Speed Control with an Internally Set Speed
  250
  - Setting Parameters
    250
  - Input Signal Settings
    251
  - Operating Using an Internally Set Speed
    251
- Limiting Torque
  253
- Control Mode Selection
  258
9 Adjustments

263
- Autotuning
  263
  - Servo Gain Adjustment Methods
    263
  - List of Servo Adjustment Functions
    263
- Online Autotuning
  265
- Manual Tuning
  265
  - Explanation of Servo Gain
    265
  - Servo Gain Manual Tuning
    266
  - Position Loop Gain
    266
  - Speed Loop Gain
    267
  - Speed Loop Integral Time Constant
    267
- Servo Gain Adjustment Functions
  268
  - Feed-Forward Reference
    268
  - Torque Feed-Forward
    268
  - Speed Feed-Forward
    269
  - Proportional Control Operation (Proportional Operation Reference)
    270
  - Using the Mode Switch (P/PI Switching)
    271
  - Setting the Speed Bias
    274
  - Speed Feedback Filter
    274
  - Speed Feedback Compensation
    274
  - Switching Gain Settings
    275
  - Torque Reference Filter
    277
- Analog Monitor
  281
10 Inspection, Maintenance, and Troubleshooting

283
- Alarm Display Table
  284
- Troubleshooting
  284
- Warning Display
  286
- Alarm Display Table When the Application Module Is Used
  287
- Warning Display Table When the Application Module Is Used
  288
- Troubleshooting of Alarm and Warning
  289
- Troubleshooting for Malfunction Without Alarm Display
  298
- Inspection and Maintenance
  302
  - Servomotor Inspection
    302
  - SERVOPACK Inspection
    302
  - Servopack's Parts Replacement Schedule
    303
11 Appendix

304
Index

335
Revision History

339

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