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Vacon NX series User Manual
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Vacon NX series User Manual

Active front end unit (afe) air cooled
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Summary of Contents for Vacon NX series

  • Page 1 ® ac drives active front end unit (afe) air cooled user manual...

  • Page 3: Table Of Contents

    CE marking.........................9 EMC directive ........................9 2.2.1 Introduction ........................9 2.2.2 Technical criteria .......................9 2.2.3 VACON® Active Front End EMC classification ..............9 2.2.4 Manufacturer’s declaration of conformity.................9 Receipt of delivery ..................11 Type designation code for the AFE unit ................11 Type designation code for the LCL filter .................12 Type designation code for the pre-charging components ..........13...
  • Page 4 • 4 4.16.2 High altitude installation....................51 Installation.....................52 Mounting...........................52 5.1.1 Active Front End Unit .......................52 5.1.2 LCL filter ..........................54 5.1.3 Control Box........................56 Cooling..........................59 5.2.1 Active Front End unit......................59 5.2.2 LCL filter ..........................63 5.2.3 Arranging ventilation of the enclosure ................66 5.2.4 Steering air flow.......................67 Power connection......................70...

  • Page 5: Vacon

    10. Follow the commissioning instructions in the VACON NX Active Front End Application Manual. ® 11. The VACON NX Active Front End is now ready for use. Vacon Ltd is not responsible for the use of the Active Front End against the instructions. Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 6: Vacon

    The User's Manual will provide you with the necessary information about the installation, ® commissioning and operation of VACON NX Active Front End. We recommend that you carefully study these instructions before powering up the active front end for the first time.

  • Page 7: Safety

    Safety vacon • 5 AFETY This manual contains warnings and cautions, which are identified with safety symbols. The warnings and cautions give important information on how to prevent injury and damage to the equipment or your system. Read the warnings and cautions carefully and obey their instructions.

  • Page 8: Warnings

    • 6 Safety Warnings Do not touch the components of the power unit, LCL filter or pre-charging circuit when the drive is connected to Mains, or the DC-link when DC-link is powered. The compo- nents are live when the drive is connected to mains or the DC-link is powered. A con- tact with this voltage is very dangerous.

  • Page 9: Grounding And Earth Fault Protection

    If you activate the autoreset function, the system starts automatically after an auto- NOTE! ® matic fault reset. See the VACON NX AFE Application Manual. If you use the AC drive as a part of a machine, the machine manufacturer must sup- NOTE! ply a mains disconnection device (refer to EN 60204-1).

  • Page 10: Electro-Magnetic Compatibility (Emc)

    • 8 Safety conductor must be determined in a manner that produces a conductance equivalent to that which results from the application of this table. The cross-sectional area of each protective grounding conductor that is not a part of the mains cable or the cable enclosure, must be a minimum of: •...

  • Page 11: Eu Directive

    (European Economic Area). It also guarantees that the product complies with applicable directives ® (for example, the EMC Directive and other possible so-called new method directives). VACON Active Front End carries the CE label as a proof of compliance with the Low Voltage Directive (LVD), Electro Magnetic Compatibility (EMC) Directive and RoHS Directive.
  • Page 12 Product(s) Vacon NX Common DC bus Products Type(s) Vacon NXI 0004 5… to 2700 5 Vacon NXI 0004 6… to 2250 6 Vacon NXA 0004 5… to 2700 5 Vacon NXA 0004 6… to 2250 6 Vacon NXN 0400 5…...

  • Page 13: Receipt Of Delivery

    NOTE! The delivery does not include the auxiliary devices, which are needed for the operation (the AC or DC fuses, the fuses bases, the main contactor or circuit breaker, etc.). The customer will take care of the auxiliary devices. Table 3. Type designation code for the VACON® Active Front End Code Description...

  • Page 14: Type Designation Code For The Lcl Filter

    • 12 Receipt of delivery Table 3. Type designation code for the VACON® Active Front End Code Description Option boards; each slot is represented by two characters: 00 = the slot is not used A1 A2 00 00 00...

  • Page 15: Type Designation Code For The Pre-Charging Components

    Receipt of delivery vacon • 13 Type designation code for the pre-charging components The pre-charging components can be ordered separately. The pre-charging resistors are optimized for each Active Front End unit. Components of the pre-charging circuit are 2 pcs charging resistors, the contactor, the diode bridge and the snubber capacitor, see Table 5.

  • Page 16: Storage

    Storage temperature Relative humidity 0 to 95%, no condensation ® If you must keep the VACON NX Active Front End in storage for a long time, you must connect the ® power to the VACON NX Active Front End each year. Keep the power on for a minimum of 2 hours.

  • Page 17: Maintenance

    All technical devices, drives as well, need a certain amount of care-taking and failure preventive ® maintenance. To maintain trouble-free operation of the VACON NX Active Front End, environmental conditions, as well as load, line power, process control, etc. have to be within specifications, determined by manufacturer.

  • Page 18: Lifting The Modules

    • 16 Receipt of delivery Lifting the modules The modules can be lifted by the holes on top. Place the lifting hooks symmetrically in at least four holes. The maximum allowed lifting angle is 45º. For enclosure sizes FI9 and FI10, see Figure 1 and for the enclosure size FI13, see Figure 2.
  • Page 19 Receipt of delivery vacon • 17 11178.emf Figure 2. Lifting points for FI13 modules Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 20: Lifting The Lcl Filters

    • 18 Receipt of delivery Lifting the LCL filters The modules can be lifted by the holes on top. Place the lifting hooks symmetrically in two holes in the FI9 and FI10 LCL filters and four holes in the FI13 LCL filter. The maximum allowed lifting angle is 45º.
  • Page 21 Receipt of delivery vacon • 19 11176.emf Figure 4. Lifting points for FI13 LCL filter Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 22: Disposal

    • 20 Receipt of delivery Disposal When the drive is at the end of its operation life, do not discard it as a part of municipal waste. You can recycle the primary compo- nents of the drive. You must disassemble some components before you can remove the different materials.

  • Page 23: Active Front End (Afe)

    NX Active Front End has a two-way function. This means that when power ® is transferred from the AC input to the intermediate DC circuit, the VACON NX Active Front End rectifies the alternating current and voltage. When power is transferred from the intermediate DC ®...
  • Page 24 • 22 Active Front End (AFE) Main Circuit -F1,1 +LCL-U1 +AFE-U1 XXXXX B+ B- -F2,1 11169.emf ® Figure 6. VACON Active Front End Single Unit connections Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 25: Active Front End Unit Block Diagram

    Active Front End (AFE) vacon • 23 Active Front End Unit block diagram Power Module U/T1 IGBT V/T2 bridge W/T3 Power Measure- Driver supply ments ASIC Keypad Control Module RS-232 Control slot A slot B slot C slot D slot E 11170.emf...

  • Page 26: Active Front End Enclosure Sizes

    • 24 Active Front End (AFE) Active Front End enclosure sizes 11175.emf ® Figure 8. VACON NXA, FI9. Protection class IP00 11174.emf ® Figure 9. VACON NXA, FI10. Protection class IP00 Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 27 Active Front End (AFE) vacon • 25 11173.emf ® Figure 10. VACON NXA, FI13. Protection class IP00 Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 28: Active Front End Unit Technical Data

    • 26 Active Front End (AFE) Active Front End unit technical data ® Table 7. Technical specification for VACON NXA Active Front End unit 380...500 Vac; 525...690 Vac; UL rating up to 600 V, Voltage U –10%…+10% Frequency f 48–63 Hz...
  • Page 29 Active Front End (AFE) vacon • 27 ® Table 7. Technical specification for VACON NXA Active Front End unit Storage temperature -40 °C (-104 °F)...+70 °C (158 °F) 0 to 95% RH, non-condensing, non-corrosive, no Relative humidity dripping water. Air quality:...
  • Page 30 • 28 Active Front End (AFE) ® Table 7. Technical specification for VACON NXA Active Front End unit 0…+10 V, R = 200 kΩ. Analogue input voltage Resolution 0.1% (12-bit), accuracy ±1% = 250 Ω differential 0(4)…20 mA, R...

  • Page 31: Lcl Filter Technical Data

    Active Front End (AFE) vacon • 29 LCL filter technical data ® Table 8. Technical specifications for VACON LCL filter for Active Front End units Voltage U Same as the unit Frequency f 50 or 60 Hz +2% AC connections...

  • Page 32: Application

    ® The VACON NX Active Front End needs special application software, which is delivered with the NX ® AFE unit. More information on the application can be found in VACON NX AFE Application Manual. Diagrams 4.7.1 Connection between control unit and power unit The communication connections between the Active Front End power unit and the control unit is established using optical cable, Figure 11.
  • Page 33 Active Front End (AFE) vacon • 31 Figure 12. Optical cable adapter board Figure 13. Optical cable terminals in the unit (FI13 example) Optical terminals on adapter board Gate control enable Phase U control Phase V control Phase W control...

  • Page 34: Lcl Wiring Diagram

    • 32 Active Front End (AFE) Other terminals on adapter board Control board connection Supply voltage 24 V (from power unit ASIC) Supply voltage 24 V (customer); • Max. current 1A • Terminal #1: + • Terminal #2: –...
  • Page 35 Active Front End (AFE) vacon • 33 monitoring device might indicate a very low leakage resistance. The resistors must be connected so that the capacitors are discharged when disconnecting from the input power. The wiring diagram of an alternative discharging circuit can be seen in Figure 16. Figure 15 shows the default wiring of the LCL filter.
  • Page 36 • 34 Active Front End (AFE) 7102A_uk Figure 16. Wiring diagram of LCL and AFE circuit when used in installations which have earth fault protection relay or when used in IT network or when AFE of other manufacturer is connected to same transformer secondary supply 4.7.2.2...
  • Page 37 Active Front End (AFE) vacon • 35 11253B_uk Figure 17. HF capacitors in FI9 and FI10 LCL filter 11254B_uk Figure 18. HF capacitors in FI13 LCL filter Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 38: Active Front End Power Ratings

    Active Front End (AFE) Active Front End power ratings ® 4.8.1 VACON NXA; DC voltage 380–500 V ® Table 9. Power ratings of VACON NXA, supply voltage 380–500 VAC Low overload High overload DC Power Unit (AC current) (AC current)

  • Page 39: Vacon® Nxa; Dc Voltage 525-690 V

    Active Front End (AFE) vacon • 37 ® 4.8.2 VACON NXA; DC voltage 525–690 V ® Table 10. Power ratings of VACON NXA, supply voltage 525–690 VAC (UL 525-600V) Low overload High overload DC Power Unit (AC current) (AC current)

  • Page 40: Active Front End Unit - Dimensions

    • 38 Active Front End (AFE) Active Front End unit – Dimensions Table 11. The NXA unit dimensions Module Module Dimension Enclosure Type Height [mm] Width [mm] Depth [mm] Weight [kg] size 1030 FI10 1032 FI13 1032 NOTE! More detailed dimensions can be found Appendix 77, Appendix 78 and Appendix 79.

  • Page 41: Active Front End Unit - Fuse Selection

    DC buses. If DC fuses are not used, short-circuit in the DC buses will cause a loading of the Active Front End unit. Vacon Ltd will not assume any responsibility for damages caused by insufficient protection.
  • Page 42 • 40 Active Front End (AFE) Table 15. Mersen AC fuse selection, mains voltage 380–500 Vac, North-America Module AC fuses Enclosure Mersen Type Code Size Q'ty size type [aR]* NXA_0168 5 PC32UD69V400TF NXA_0205 5 PC32UD69V400TF NXA_0261 5 PC32UD69V400TF NXA_0385 5...
  • Page 43 Active Front End (AFE) vacon • 41 Table 17. Bussman DC fuse selection, mains voltage 465–800 Vdc Module DC fuses Enclosure Bussman Type Code Size Q'ty size type [aR]* NXA_0168 5 170M6458 3BKN/50 NXA_0205 5 170M6458 3BKN/50 NXA_0261 5 170M6462...

  • Page 44: Fuses; Mains Voltage 525-690 V

    • 42 Active Front End (AFE) 4.11.3 Fuses; mains voltage 525–690 V 4.11.3.1 AC fuses Table 19. Mersen AC fuse selection, mains voltage 525–690 Vac (UL 525-600V) Module AC fuses Enclosure Mersen Type Code Size Q'ty size type [aR]*...
  • Page 45 Active Front End (AFE) vacon • 43 4.11.3.2 DC fuses Table 21. Mersen DC fuse selection, mains voltage 640–1100 Vdc Module DC fuses Enclosure Type Code Mersen type [aR]* Size Q'ty size NXA_0125 6 PC71UD13C315TF 1250 NXA_0144 6 PC71UD13C315TF 1250...

  • Page 46: Active Front End Unit - Circuit Breaker Selection

    In this case, the Active Front End unit controls the circuit-breaker instead of the contactor. The circuit-breakers shown are suitable for equipment rated at 380 V–500 V or 525 V–690 ® Table 24. Circuit breaker for VACON Type T5H400FF3LS...

  • Page 47: Main Contactor

    Active Front End (AFE) vacon • 45 4.13 Main contactor If a main contactor is to be used, the types shown in Table 25 are recommended. If a contactor from another manufacturer is used, it must be equivalent to the types shown. Further information on the contactors shown is available from the manufacturer.

  • Page 48: Pre-Charging Circuit

    • 46 Active Front End (AFE) 4.14 Pre-Charging circuit The Active Front End unit requires an external pre-charging circuit. The purpose of the pre-charging unit is to charge the voltage in the intermediate circuit to a level sufficient for connecting the Active Front End unit to the mains.

  • Page 49: Paralleling

    Active Front End (AFE) vacon • 47 4.15 Paralleling The power of the input group can be increased by connecting several Active Front End units in parallel. Paralleling refers to Active Front End units connected in the same input transformer. Active Front End units of different power ratings can also be connected in parallel.
  • Page 50 • 48 Active Front End (AFE) Main Circuit +LCL-U1 +LCL-U2 +AFE-U1 +AFE-U2 NXA xxxx x NXA xxxx x 11165.emf Figure 19. Active Front End units parallel connection with one common pre-charging circuit Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 51: Each Active Front End Unit Has The Pre-Charging Circuit

    Active Front End (AFE) vacon • 49 4.15.2 Each Active Front End unit has the pre-charging circuit Each Active Front End can have its own pre-charging circuit. Each unit controls its own pre-charging and main contactor. See Figure 20. One control switch can be used, but if an Active Front End unit needs to be controlled independently, separate switches are needed.

  • Page 52: Derating

    • 50 Active Front End (AFE) 4.16 Derating The output power has to be derated if one of following cases: • Ambient temperature is more than 40 ºC (104 °F). • Installation altitude is more than 1000 m. 4.16.1 Ambient Temperature The power rating of the Active Front End unit is valid for an ambient temperature of 40 ºC (104 °F).

  • Page 53: High Altitude Installation

    = Altitude in meters 110% 100% Figure 22. Loadability in high altitudes For permitted maximum altitudes, see Table 7. ® For information on option boards and I/O signals and relay outputs, see VACON NX I/O Boards User Manual. Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 54: Installation

    • 52 Installation NSTALLATION Mounting The equipment mounting must be sturdy enough to carry the weight of the equipment. The enclosure class of the equipment will depend on the mounting and solutions to be used. The equipment mounting must provide sufficient shielding for contact of the live parts (IPXXB). The installation and mounting must comply with local laws and regulations.
  • Page 55 Installation vacon • 53 Figure 24. Mounting points of FI10 AFE unit Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 56: Lcl Filter

    • 54 Installation Figure 25. Mounting points of FI13 AFE unit 5.1.2 LCL filter The LCL filter can only be mounted in a vertical position on the floor of a cubicle. Enough space must be reserved around the LCL filter to ensure sufficient cooling, see Figure 33. Follow the minimum dimensions for installation, see Table 29.
  • Page 57 Installation vacon • 55 11185.emf Figure 26. Right-side connection 11186.emf Figure 27. Left-side connection Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 58: Control Box

    Figure 28 and Figure 29. The control unit should be placed so that it is ® easy to access. VACON alpha-numeric or graphical keypad can be used to control the Active Front End unit. The keypad is connected to the control unit. The keypad can be mounted on the enclosure door with optional door mounting kit, see Appendix 85.
  • Page 59 Installation vacon • 57 1. If the keypad sits in its place on the control unit, remove the keypad. Connect the male end of the keypad cable to the D-connector of the control unit. Use our RS232 cable included in the delivery. Figure 1.
  • Page 60 • 58 Installation Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...

  • Page 61: Cooling

    Installation vacon • 59 Cooling 5.2.1 Active Front End unit Enough free space must be left around the Active Front End unit to ensure sufficient air circulation and cooling. You will find the required dimensions for free space in the Table 27. You will find the required cooling air, minimum air holes and heat dissipation in the Table 28.
  • Page 62 • 60 Installation 2x FI9/FI10 FI9/FI10 11215.emf Figure 30. Installation space for FI9, FI10 and FI13 Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 63 Installation vacon • 61 Figure 31. Cooling airflow for FI9 and FI10 units Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 64 • 62 Installation Figure 32. Cooling airflow for the FI13 unit Table 28. Power losses and required cooling air for the Active Front End units Enclosure Heat dissipation Cooling air required Minimum air holes on Type size switchgear (mm...

  • Page 65: Lcl Filter

    Installation vacon • 63 5.2.2 LCL filter Enough free space must be left around the LCL filter to ensure sufficient air circulation and cooling. You will find the required dimensions for free space in the Table 29. You will find the required cooling air, minimum air holes and heat dissipation in the Table 30.
  • Page 66 • 64 Installation 11220A_00 Figure 34. Cooling airflow for FI9 and FI10 LCL filters Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 67 Installation vacon • 65 Figure 35. Cooling airflow guides for FI13 LCL filter Table 30. Power losses and required cooling air for the LCL filters Heat dissipation Cooling air required Minimum air holes on switchgear Type (input and output) (mm...

  • Page 68: Arranging Ventilation Of The Enclosure

    • 66 Installation 5.2.3 Arranging ventilation of the enclosure The enclosure door must be provided with air gaps for air intake. To achieve sufficient cooling inside the cabinet, the dimensions for the total area of free openings for incoming air given in Table 28 and Table 30 must be followed.

  • Page 69: Steering Air Flow

    Installation vacon • 67 5.2.4 Steering air flow Cooling air must be taken in through the ventilation gaps on the door and blown out at the top of the enclosure. To steer the hot air from the power unit to the outlet at the top of the enclosure and...
  • Page 70 • 68 Installation Sheet metal Shield Shield Front Shield Figure 39. Cabinet cooling airflow guides for FI9 and FI10 AFE unit and LCL filter Sheet metal Shield Front Shield Back Figure 40. Cabinet cooling airflow guides for FI13 AFE unit and LCL filter...
  • Page 71 Installation vacon • 69 The sheet metal airflow guides (deflectors) marked in green prevents air circulation between different sections of the equipment. The shield guides marked in green prevent air circulation inside a section. The points marked in red show the exhaust air holes. These holes must not be covered, nor must anything be placed above them to stop the free exit of warm air from inside the equipment.

  • Page 72: Power Connection

    • 70 Installation Power connection 5.3.1 AC connection The 3-phase input is connected to the input terminals of the LCL filter (L1, L2 and L3). The output terminals of the LCL filter (U, V and W) are connected to the input terminals of the AFE unit (U, V and W), Figure 6.
  • Page 73 Installation vacon • 71 The high DC voltage must be taken into account when wiring the supply; suitable cables/leads must be used. The DC/DC power supply is monitored and controlled by the Active Front End unit. The DC/DC power supply connections are shown in Figures 41 - 42 and Appendix 83 and Appendix 84.
  • Page 74 • 72 Installation Figure 41. Integrated DC/DC-power in the FI9 and FI10 LCL filter Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 75 Installation vacon • 73 Figure 42. Integrated DC/DC-power in the FI13 LCL filter Main fuse AFE unit LCL filter with integrated DC-DC supply (V phase in FI13) X51: (4-pin) Tempe- 1 = (fan alarm) rature 2 = DC- (fuse base...
  • Page 76 • 74 Installation Figure 44. Terminal X3 (U-phase in FI13) in the unit 5.3.4.2 LCL filter without DC/DC power supply for fan The LCL filter is supplied without an integrated DC/DC power supply. In this case, the customer must procure the power supply separately. The requirements for the DC power supply are shown in Table 5.

  • Page 77: Control Unit

    ® option boards, see VACON NX I/O Boards User manual. ® For instructions on how to install the control unit that is not attached to the power unit, see VACON NXP IP00 Drives Installation Manual. 5.4.2 Control voltage (+24V/EXT +24V) It is possible to use the drive with an external power source with these properties: +24 VDC ±10%,...

  • Page 78: Control Unit Cabling

    • 76 Installation Ext +24VDC Power Supply PE/GND Class CC Class CC Class CC Class CC Class CC Class CC #6 #7 #6 #7 #6 #7 #6 #7 #6 #7 #6 #7 Figure 47. Parallel connection of 24 V inputs with many AC drives NOTE! The control unit I/O ground is not isolated from the chassis ground / protective earth.
  • Page 79 Installation vacon • 77 5.4.3.2 Control terminals on OPTA1 Here you see the basic description of the terminals of the I/O board and the relay board. For more information, see Jumper selections on the OPTA1 basic board. For more information on control ®...
  • Page 80 • 78 Installation Reference Reference Max. 150 mA Max. 250 mA +24V out Figure 49. Maximum loads on +24V/EXT+24V output Digital input signal inversions The active signal level is different when the common inputs CMA and CMB (terminals 11 and 17) are connected to +24 V or to ground (0 V).
  • Page 81 Installation vacon • 79 Jumper selections on the OPTA1 basic board You can change the functions of the AC drive to make them better agree with your requirements. To do this, change some positions for the jumpers on the OPTA1 board. The positions of the jumpers set the signal type of analogue and digital inputs.
  • Page 82 • 80 Installation Jumper block X1: Jumper block X2: AI1 mode AI2 mode A B C D A B C D AI1 mode: 0...20mA; Current input AI1 mode: 0...20mA; Current input A B C D A B C D AI1 mode: Voltage input;...
  • Page 83 Installation vacon • 81 5.4.3.3 Control terminals on OPTA2 OPTA2 Switching capacity RO1/1 Relay output 1 • 24 VDC/8 A • 250 VAC/8 A RO1/2 • 125 VDC/0.4 A DigOUT:B.1 *) Minimum switching load RO1/3 • 5 V/10 mA Switching capacity...

  • Page 84: Galvanic Isolation Barriers

    • 82 Installation Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground. See Figure 55. The digital inputs are galvanically isolated from the I/O ground. The relay outputs are additionally double-isolated from each other at 300 VAC (EN-50178).

  • Page 85: Control Keypad

    ® The control keypad is the link between VACON NX Active Front End and the user. The VACON control keypad features an alphanumeric display with seven indicators for the Run status (RUN, , READY, STOP, ALARM, FAULT) and three indicators for the control place (I/O term/ Keypad/ BusComm).

  • Page 86: Indicators On The Keypad Display

    • 84 Control Keypad Indicators on the keypad display STOP FAULT READY ALARM I/O term Keypad Bus/Comm reset ready fault select enter 3062.emf ® Figure 56. VACON control keypad and drive status indications 6.1.1 Drive status indications The drive status symbols tell the user the status of the brake chopper. In addition, they tell about possible irregularities detected by the brake chopper control software in brake chopper functions.

  • Page 87: Text Lines

    Control Keypad vacon • 85 6.1.3 Text Lines The three text lines (•, ••, •••) provide the users with information on their present location in the keypad menu structure as well as with information related to the operation of the drive.

  • Page 88: Buttons Descriptions

     Move cursor right (in parameter menu). Enter edit mode. Start button ® Pressing this button starts VACON NX Active Front End (modulation) if the key- pad is the active control place. See Chapter 6.3.3. Stop button ® Pressing this button stops VACON NX Active Front End (unless disabled by parameter R3.4/R3.6).

  • Page 89: Navigation On The Control Keypad

    Control Keypad vacon • 87 Navigation on the control keypad The data on the control keypad is arranged in menus and submenus. The menus are used for the display and editing of measurement and control signals, parameter settings (see Chapter 6.3.2) and reference value and fault displays (see Chapter 6.3.4).

  • Page 90: Monitoring Menu (M1)

    • 88 Control Keypad READY R EADY R EADY I/Oterm I/O te rm I/O term Expander boards A:NXOPTA1 Parameters G1  G1 P1  P3  STOP R EADY STOP R EADY Change I/O te rm I/Ote rm enter...

  • Page 91: Parameter Menu (M2)

    6.3.2 Parameter menu (M2) ® Parameters are the way of conveying the commands of the user to VACON NX Active Front End. Parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication M2 is visible on the first line of the display. The value editing procedure is presented in Figure 60.
  • Page 92 ® Several parameters are locked, i.e. cannot be edited, when VACON NX Active Front End is in RUN status. If you try to change the value of such a parameter the text *Locked* will appear on the display.

  • Page 93: Keypad Control Menu (M3)

    Control Keypad vacon • 91 6.3.3 Keypad control menu (M3) In the Keypad Control Menu, you can choose the control place. You can enter the submenu level by pressing Menu button right. NOTE! There are some special functions that can be performed in menu M3:...

  • Page 94: Fault Types

    • 92 Control Keypad NOTE! Remove external Start signal before resetting the fault to prevent unintentional restart of the drive. READY I/Oterm Normal state, Active faults no faults 11201.emf 6.3.5 Fault types ® VACON NX Active Front End has four types of faults. These types differ from each other on the basis of the subsequent behaviour of the drive.

  • Page 95: Fault Codes

    Control Keypad vacon • 93 6.3.6 Fault codes The fault codes, their causes and correcting actions are presented in the Table 34. The shadowed faults are A faults only. The items in white on black background are faults for which you can program different responses in the application.
  • Page 96 • 94 Control Keypad Table 34. Fault codes Fault Fault Possible cause Correcting measures code Unbalance between power modules in paralleled units. Unbalance Should the fault re-occur, contact your Subcode in T.14: (Warning only) local distributor. S1 = Current unbalance S2 = DC-Voltage unbalance Check resistors.

  • Page 97: Fault History Menu (M5)

    Control Keypad vacon • 95 6.3.6.1 Fault time data record When a fault occurs, the information described in Chapter 6.3.4 is displayed. By pressing Menu button right, you will enter the Fault time data record menu indicated by T.1T.#. In this menu, some selected important data valid at the time of the fault are recorded.

  • Page 98: System Menu (M6)

    • 96 Control Keypad I/O term I/O ter m 5 ChargeSwitch Operation hours 13:25:43 READY READY READY I/Oterm I/Oterm I/Oterm Operation days Fault history 11 Output phase   PUSH to reset enter 11200.emf Figure 62. Fault history menu 6.3.8...
  • Page 99 Control Keypad vacon • 97 Table 36. System menu functions Code Function Max Unit Default Selections All parameters S6.3.3 Down from keypad All but motor parameters Application parameters P6.3.4 Autom. BackUp S6.4 Parameter comparison S6.5 Security S6.5.1 Password Not used...
  • Page 100 • 98 Control Keypad Table 36. System menu functions Code Function Max Unit Default Selections T6.8.2.3 PwOn Day Counter T6.8.2.4 PwOn Hour Count. Not Reset T6.8.2.5 Clr Optime cntr Reset S6.8.3 Software I6.8.3.1 Software package I6.8.3.2 SystemSw version I6.8.3.3 Firmware interf.
  • Page 101 Control Keypad vacon • 99 You can return to the previous menu any time by pressing Menu button left. READY READY I/Oterm I/Oterm Language System Menu English  READY READY I/Oterm I/Oterm Langue Language enter Francais English 11197.emf Figure 63. Selection of language 6.3.8.2...
  • Page 102 • 100 Control Keypad READY READY enter CONFIRM Parameter sets Parameter sets Select LoadFactDef CANCEL READY READY Parameter sets Parameter sets Wait... 11198.emf Figure 64. Storing and loading of parameter sets Upload parameters to keypad (To keypad, S6.3.2) This function uploads all existing parameter groups to the keypad provided that the drive is stopped.
  • Page 103 Menu button right. Select Yes or No with the Browser buttons. ® When the Parameter backup function is activated VACON NX control keypad makes a copy of the parameters of the presently used application. When applications are changed, you will be asked if you wish the parameters of the new application to be uploaded to the keypad.
  • Page 104 • 102 Control Keypad 6.3.8.4 Safety NOTE! The Security submenu (S6.5) is protected with a password. Store the password in a safe place! Password (S6.5.1) The application selection can be protected against unauthorised changes with the Password function (S6.5.1).
  • Page 105 Figure 68. Parameter locking Start-up wizard (P6.5.3) ® The Start-up wizard facilitates the commissioning of VACON NX Active Front End. If active, the Start-up wizard prompts the operator for the language and application of his/her choice and then displays the first menu or page.
  • Page 106 • 104 Control Keypad 6.3.8.5 Keypad settings In the Keypad settings submenu under the System menu, you can further customise your Active Front End operator interface. Locate the Keypad setting submenu (S6.6). Under the submenu, there are four pages (P#)
  • Page 107 Control Keypad vacon • 105 READY READY READY CONFIRM CHANGE enter Timeout time Timeout time Timeout time CANCEL 90 s 90 s. 60 s. 11196.emf Figure 73. Timeout time setting NOTE! If the Default page value is 0 the Timeout time setting has no effect.

  • Page 108: Appendices

    • 106 Appendices PPENDICES DOUBLE INSULATED DOUBLE INSULATED MAIN CONTACTOR CHARGING CONTACTOR CHARGING PULSE 11225.pdf Figure 74. Wiring diagram for FI9 and FI10 Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 109 Appendices vacon • 107 11226.pdf Figure 75. Wiring diagram for FI13 Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 110 • 108 Appendices +AFE-U1 11227.pdf Figure 76. Wiring diagram for control circuit Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 111 Appendices vacon • 109 110, 5 N8x25 Earthing bolt back Mounting Holes 11228.pdf Figure 77. FI9 Dimensions Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 112 • 110 Appendices N8x25 Earthing bolt back x) Mounting holes 11229.pdf Figure 78. FI10 Dimensions Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 113 Appendices vacon • 111 11230.pdf Figure 79. FI13 Dimensions Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 114 • 112 Appendices Figure 80. FI9 and FI10 LCL filter dimensions Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 115 Appendices vacon • 113 11232.pdf Figure 81. FI13 LCL filter dimensions, output connections right Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 116 • 114 Appendices 11233.pdf Figure 82. FI13 LCL filter dimensions, output connections left Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 117 Appendices vacon • 115 Figure 83. Circuit diagram for DC/DC-power supply if over-temperature protection is connected to the I/O Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 118 • 116 Appendices Figure 84. Circuit diagram for DC/DC-power supply if over-temperature protection is connected to the DC/DC-power supply Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 119 Appendices vacon • 117 Figure 85. Circuit diagram for LCL filter without integrated DC/DC-power supply Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 120 • 118 Appendices Dia 4, 5-5 mm, Screw M4 114.5 14.5 11214.emf Figure 86. Dimensions of the door mounting kit Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 121 AC Terminal NXA_0261 5 NXA_0170 6 PE: M8×25 NXA_0460 5 FI10 NXA_0325 6 PE: M8×25 NXA_1300 5 1300 FI13 NXA_1030 6 1030 PE: M8×25 11213.emf ® Figure 87. Terminal sizes for VACON NX Active Front End units Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/...
  • Page 122 Document ID: Vacon Ltd DPD00906D Member of the Danfoss Group Rev. D Runsorintie 7 65380 Vaasa Sales code: DOC-INSNXAFE+DLUK Finland...

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