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Thermador UCV30 Service Manual

Thermador UCV30 Service Manual

30"/36"/45" for universal cook 'n' vent downdraft system
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SERVICE
MANUAL
For Universal Cook 'N' Vent
®
Downdraft System
Models
30" UCV30
36" UCV36
45" UCV45

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Table of Contents
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Summary of Contents for Thermador UCV30

  • Page 1 SERVICE MANUAL Models For Universal Cook 'N' Vent ® Downdraft System 30" UCV30 36" UCV36 45" UCV45...
  • Page 2: Table Of Contents

    Table of Contents Introduction ..................1 Important Safety Instructions ............2 Features ..................3 Operation ..................4 Care and Cleaning ..............5 – 6 Customer Services ................6 Troubleshooting Installation ............7 Examples of Possible Ducting ............8 Ventilator Performance Calculator ..........9 Ductwork Installation Guidelines ..........
  • Page 3: Introduction

    Page 1...
  • Page 4: Important Safety Instructions

    Page 2...
  • Page 5: Features

    Page 3...
  • Page 6: Operation

    Page 4...
  • Page 7: Care And Cleaning

    Page 5...
  • Page 8: Customer Services

    Page 6...
  • Page 9: Troubleshooting Installation

    Troubleshooting Installation Page 7...
  • Page 10: Examples Of Possible Ducting

    Examples of Possible Ducting Page 8...
  • Page 11: Ventilator Performance Calculator

    Ventilator Performance Calculator Page 9...
  • Page 12: Ductwork Installation Guidelines

    Ductwork Installation Guidelines Page 10...
  • Page 13: Ductwork Installation Guidelines

    Ductwork Installation Guidelines Page 11...
  • Page 14 Page 12...
  • Page 15 Page 13...
  • Page 16 Technical Information PCB Relay For UCV Component Description The PCB relay for the snorkel is a micro-processor based control. Simply stated, the control uses a CPU (central processing unit) to detect Switch status and to apply the appropriate polarity (negative or positive) To the DC motor to run the snorkel in the down or up position respectively.
  • Page 17 Snorkel in down position: Ready to travel up Snorkel in up position: Ready to travel down Page 15...
  • Page 18: Technical Information

    5 V.D.C. Internal Voltage In PCB To Activate Relay Coils 1 V.D.C. Output From PCB To LEDs 2 V.D.C. Output From PCB To LEDs 60 Hertz 15 Amp Circiut Required Installation With Thermador Cooktop With Another Brand Of Cooktop Ventilators VTRl000Q Or VTR600R Remote Ventilators Vtn600cva Integral Ventilator Components Electrical 24 Volt D.C.
  • Page 19: Component Description

    Component Description Relay PC The following components are mounted on the relay board; 5 Relays 1 Step-down Transformer 4 Pin Connectors. 1 External Wire Connector There is a step-down transformer on the PCB that receives 120 V.A.C. and steps down to 12 V.A.C.
  • Page 20: Control Pcb

    Snorkel Up/ Down button Blower Controls Control PCB The Control board sends commands to the relay board to operate according to the user's selection. Page 18...
  • Page 21: D.c. Motor

    D.C. Motor The motor is energized by 24 V.D.C. from the relay board. The Volatge is rectified by a series of Zenner diode on the relay board. Page 19...
  • Page 22: Motor Step-Down Transformer

    Primary (120 V.A.C.) Secondary (24 V.D.C.) Motor Step-down Transformer The motor step-down transformer steps down 120 V.A.C. to 24 V.A.C. The 24 V.A.C. are rectified to 24 V.D.C. to run the motor. Page 20...
  • Page 23: Up Limit Switch

    Up Limit Switch Interference Switch Up Limit Switch The Up Limit Switch is a (S.P.S.T.) normally open switch. When the snorkel reaches the upper position, the switch closes a circuit which stops the motor. Page 21...
  • Page 24: Down Limit Switch

    Down limit switch Down Limit Switch The Down Limit Switch is a (S.P.S.T.) nomrally open switch. When the snorkel reaches the lowest position, this switch closes a circuit which stops the motor. Page 22...
  • Page 25: Interference Switch

    Interference Switch Interference Switch The Interference Switch is a (S.P.S.T.) normally closed switch. If an obstruction interferes with the downward motion of the snorkel, the switch opens a circuit that stops the motor. Page 23...
  • Page 26: Trouble Shooting

    Trouble Shooting Troubleshooting Testing components: The testing of the following components can be done at the relay board pin connectors. To test up limit switch: 1) Turn off electrical power to the unit. 2) Set the ohmmeter to the rx1 scale. 3) Touch the test leads to the common and the ul terminals on the J4 Pin connector of the relay board.
  • Page 27 Trouble Shooting To test down limit switch: 6) Turn off electrical power to the unit. 7) Set the ohmmeter to the RX1 scale. 8) Touch the test leads to the common and the DL ter- minals on the J4 Pin connector of the relay board. 9) The meter should indicate an open circuit.
  • Page 28 Trouble Shooting To test down interference switch: 11) Turn off electrical power to the unit. 12) Set the ohmmeter to the rx1 scale. 13) Disconnect the black/blue wires from the interference switch to the control pcb. 14) Touch the test leads across the black/blue wires. 15) The meter should indicate an open circuit.
  • Page 29 Trouble Shooting To test the motor step down transformer: 17) Turn off electrical power to the unit. 18) Set the ohmmeter to the RX1 scale. 19) Touch the test leads across the neutral and line terminals on the J6 pin connector of the relay board. 20) The meter should indicate approximately 18 ohms.
  • Page 30 Trouble Shooting – + To test motor 23) Turn off electrical power to the unit. 24) Set the ohmmeter to the rx1 scale. 25) Touch the test leads across the - and + terminals on the J2 pin connector of the relay board 26) The meter shovld indicate approximately 6 ohms.
  • Page 31: Trouble Shooting

    Trouble Shooting LOWER LIMIT SWITCH ADJUSTMENT The height of the snorkel top cap is visible when installed with cooktops that have a higher cooking surface than Thermador. 1) Unplug the power cord 2) Remove the J-Box cover 3) Loosen the adjustment screw and raise the adjustment.
  • Page 32: Disassembly

    Disassembly Screw Screw Access Cover 1) Remove two screws as shown in illustration. Page 30...
  • Page 33: Lower Enclosure Front Panel

    Disassembly Lower enclosure front panel 2) Remove 17 screws as shown in illustration. Page 31...
  • Page 34: Relay Board

    Disassembly Relay Board Remove J2, J3, J4 and J6 wire connectors. Remove supply wires from terminal block. Remove 4 from hold down brackets. Remove relay board from control box. Page 32...
  • Page 35: Lower Enclosure Top Cover

    Disassembly Lower enclosure, top cover Lower enclosure top cover 1) Remove 10 screws as shown in illustration. 2) Remove 2 screws from side as shown in illustration. Page 33...
  • Page 36: Switch Assembly

    Disassembly Slide switch assembly to the right Screw Switch Assembly Remove 1 screw as shown in bottom of illustration. Slide switch assembly to the right, away from the plastic switch actuator. Slide wire harness out of junction box. Page 34...
  • Page 37: Step-Down Transformer

    Disassembly Step-down transformer Remove 4 slide screws as shown in illustration. Remove 2 screws and remove motor cover. Page 35...
  • Page 38: Interference Switch

    Disassembly Interference Switch Switch Interference Switch Remove 4 screws as shown in illustration. Remove wire harness from input board.* * Wire Harness not shown in illustration Page 36...
  • Page 39: Snorkel Assembly

    Disassembly Snorkel Assembly Remove filtrers as show in Care and Cleaning Section (Page 5). Remove 4 side screws on snorkel. Remove 4 concealed screws. Page 37...
  • Page 40: Motor

    Disassembly Motor Remove 2 screws as shown in illustration. Slide screw assembly out of guide. Page 38...
  • Page 41: Slides

    Disassembly Screws Screws Slides Remove 8 screws as shown in illustration. Page 39...
  • Page 42: Blower Assembly And Support Legs

    Disassembly Top Cap Filters Snorkel Blower Assembly J-Box Support Leg Wing Nuts Blower assembly and support legs: Remove 6 wing nuts and brackets to remove blower assembly, as shown in illustration. Remove 4 screws on each level leg to remove legs. Page 40...
  • Page 43: Wiring Diagram

    Wiring Diagram Page 41...
  • Page 44: Bsh Home Appliances Corporation

    Thermador reserves the right to change specifications or design without notice. Some models are certified for use in Canada. Thermador is not responsible for products which are transported from the United States for use in Canada. Check with your local Canadian distributor or dealer. Thermador, 5551 McFadden Avenue, Huntington Beach, CA 92649.

This manual is also suitable for:

Ucv45Ucv36

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